Productivity

Solutions are designed for efficiency

Since the grant of our very first patent, Ranpak’s innovations have been focused on improving the efficiency of in-the-box packaging. That means removing the most manual, repetitive tasks from the packaging line by providing solutions that are simpler to use, or that automate and standardize packaging so that packers can achieve more in less time. By continuously developing more compact and innovative solutions, we are helping to make packaging better for people and the planet.  

Helping brands improve packaging productivity

Ranpak’s paper-based solutions are intuitive and easy to use, helping to streamline the packaging process and improve productivity. Ranpak Automation can eliminate the most repetitive processes in your warehouse that lead to bottlenecks by reducing manual touchpoints in your picking process, so that focus is toward quality output and delighting your customers.

Ranpak’s solutions can be integrated into any workspace, with low-profile solutions and custom setups helping to maximize room and minimize strain on employees. Better working conditions mean more productive employees and a more productive business. Thanks to a modular and scalable approach, you can make sure that your available packaging stations and warehouse spaces are as efficient as possible as your business grows.

Ranpak’s paper packaging is perfect for adding distinction to unboxing moments. Our packaging engineers can create the ideal configurations for your products to ensure efficiency and product protection. Ranpak Automation solutions like our Cut’it!™ EVO take things a step further, creating easy to open and easy to re-seal packaging that helps promote your brand.

Ranpak’s packaging solutions bring more to the packing table than just the material qualities of paper. With years of innovation and expertise behind our product development, Ranpak provides solutions that maximize the qualities your packaging needs while helping to conserve materials usage. Our paper is folded, stitched, die-cut, and expanded into the shapes and configurations that are best-suited to each application.

Paper has the power to protect your products and boost your productivity. Ranpak’s paper-based solutions are made to be user-friendly, with manual, powered, and fully automated solutions available. Ranpak Automation provides a total solution for end-of-line packaging, with systems that can manage optimal void filling or cushioning, carton height reduction and sealing, as well a manage quality through identifying optimal packaging configurations and potential errors or mispacks upline.

Products that fit your needs

Quick Look

Cut’it!™ EVO

Smaller voids and lower costs

The Cut’it! EVO automated in-line packing machine reduces voids in parcels before shipping, cutting down on shipping costs. It automatically shortens cartons to match their highest point of filling, and then glues a lid securely in place.

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Cut’it!™ EVO

Smaller voids and lower costs

The Cut’it! EVO automated in-line packing machine reduces voids in parcels before shipping, cutting down on shipping costs. It automatically shortens cartons to match their highest point of filling, and then glues a lid securely in place.

Quick Look

Flap’it!™

Integrated packing for small, compact products like books, video games, DVDs, spare-parts, and small electronics

The ergonomic Flap’it!™ system automates the packing of compact items, delivering outstanding product protection for e‑commerce and logistics operations. Its smart box design features built‑in corner bumpers that reduce transport damage and help minimize product returns.

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Flap’it!™

Integrated packing for small, compact products like books, video games, DVDs, spare-parts, and small electronics

The ergonomic Flap’it!™ system automates the packing of compact items, delivering outstanding product protection for e‑commerce and logistics operations. Its smart box design features built‑in corner bumpers that reduce transport damage and help minimize product returns.

Get in touch with our automation and packaging experts

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Frequently Asked Questions on Packaging Productivity

What does “packaging productivity” mean in the context of Ranpak’s solutions?

Packaging productivity refers to how effectively, quickly, and consistently products are packed, protected, and prepared for shipping within each box.

For Ranpak, it means reducing manual and repetitive tasks; minimizing packaging time, using only necessary materials, and ensuring ergonomic and efficient workflows so businesses can process more orders with fewer bottlenecks.

Ranpak’s solutions help by offering options ranging from simple to operate packaging converters up to the automation of key steps (void fill, carton height reduction, lid sealing), standardizing packaging configurations, and improving working conditions.

How does better ergonomics contribute to higher productivity in packaging?

Ergonomics plays a significant role in improving overall productivity for packers. When packaging stations are designed to reduce strain and physical fatigue, employees can work more efficiently and with less errors and unplanned downtime.

Ranpak offers modular setups and space-efficient solutions that reduce excessive reaching, bending, or repetitive motions.

For example, central converters that feed cushioning to multiple stations reduce the need for packers to handle heavy material rolls or reusable pads manually. This improves speed, consistency, and worker satisfaction.

How can Ranpak help me use only the materials needed for each package without compromising protection?

Ranpak’s engineering focuses on optimizing material usage through smart design: folding, die-cutting, stitching, expanding paper to give structure and protection while minimizing waste.

Automated void-fill and carton height adjustment tools (e.g. Cut’it!™ EVO) ensure boxes are no bigger than needed.

Vision-guided void fill tools dispense precise amounts of paper, preventing “over-packing.”

These practices reduce material costs and lower shipping weight, while still ensuring the product arrives protected.

What role does automation (vs manual packaging) play in increasing throughput?

Automation accelerates throughput by handling repetitive tasks faster and more reliably than manual methods.

Features such as automated pad insertion, robotic pad placement, machine vision for void fill, and automatic carton sizing eliminate bottlenecks.

These systems also help in scaling operations—meeting spikes in volume without needing proportionally more labor.

Brands get better consistency, less human error, and faster processing of orders.

Are Ranpak’s productivity gains measurable — what kind of improvements can I expect?

Yes — Ranpak’s new and automated solutions deliver measurable improvements. For instance:

  • PadPak® Multi-Station™ can feed cushioning to up to 10 packing stations from one central converter, significantly reducing setup redundancy and improving output. 
  • Vision-guided void fill (DecisionTower + FillPak® Trident™) can reduce paper waste by up to ~35% by measuring voids precisely rather than using “fill by guesswork.” 

Tools like the Flap’it!™ and Cut’it!™ EVO help reduce carton volume and void space, which translates into lower shipping costs and higher packing efficiency. The fewer empty spaces, the fewer air costs in transport and storage.

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