Packaging Automation


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Integrated packing for small products

The ergonomic Flap’it!™ system is a highly effective solution that automates the packing of small products. E-commerce and logistics operations can benefit from outstanding product protection when shipping products such as books, video games, DVDs, spare-parts, and small electronics. Flap’it!-produced boxes significantly reduce damages during transport and ensure fewer product returns, thanks to integrated cushioning bumpers at box corners.

How does it work?
Drop test

The Flap’it! packaging concept uses a magazine-fed cardboard blank, which is twisted into a cross. After products have been inserted, the final package height is adjusted for a good fit. The box flaps are folded and glued together with hot-melt adhesive, making the parcel ready to ship. Small parcels can then be delivered via a letter-box.

Our Solution

Simple to install, easy to use

The packaging of choice for small flat products

Flap’it! is an outstanding option for packing single or multiple small products (max. 325 x 250 mm). It protects products with low-to-medium fragility, without the need for additional cushioning, wrapping or void filling. The machine is easy to integrate into any typical pick-then-pack process.

Get in touch with our packaging experts

We’re standing by to help your cold chain packaging become more efficient and environmentally sustainable. Reach out now to learn how Ranpak can help you identify the solutions and integrations that will improve the safety and performance of your operation.   

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  • Packaging process: automatic
  • Capacity: up to 9 packs/min
  • Package sizes: from 9.5″ x 8″ x 0.2″ to 12.75″ x 10″ x 3″
  • Operator interface: color touch screen
  • Hot melt applicator: Robatech/Nordson
  • Remote access module: Ewon
  • Standard color: Black RAL 9004
  • Air supply: 6 bars
  • Electrical supply: 400 VAC, 25A
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Increase your productivity

Integrated packaging enables a five-fold increase in operator throughput. Operators simply insert products – the machine automates all other steps in the packaging process to create a perfect cardboard mailer everytime.

Protect your products, and cut shipping costs

Shock-absorbing bumpers at the edges of the parcel provide superb corner protection. The height of the parcel is automatically adapted to the height of the products, and reduced average parcel size allows lower shipping rates.

Operate it easily

Onboarding is easy and fast thanks to intuitive operation and our e-learning module. And integrated safety light curtains make operations both simple and safe.

Keep products in position

Products are fixed in place with integral inner flaps, eliminating the need for additional void fill or cushioning material.

Added Value

Ranpak online services

Remote support and daily data reporting.

Small footprint

Easy integration into your packing line due to small footprint. Fits within any pick-then-pack process.

Easy-to-open parcels

Improved unboxing experience, with easy-to-open parcel design.

Partners of all sizes

From small to large. Local to global. Start-up to enterprise.

Ranpak is at MODEX 2022

Atlanta | March 28 – 31

Visit us at the
Caja Robotics booth: #C3789

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Visit us at ProMat 2023

Hall B - N 8305

March 20-23 | Chicago, IL