Flap’it!™

Integrated packing for small products

The ergonomic Flap’it!™ system is a highly effective solution that automates the packing of small products. E-commerce and logistics operations can benefit from outstanding product protection when shipping products such as books, video games, DVDs, spare-parts, and small electronics. Flap’it!-produced boxes significantly reduce damages during transport and ensure fewer product returns, thanks to integrated cushioning bumpers at box corners.

The Flap’it! packaging concept uses a magazine-fed cardboard blank, which is twisted into a cross. After products have been inserted, the final package height is adjusted for a good fit. The box flaps are folded and glued together with hot-melt adhesive, making the parcel ready to ship. Small parcels can then be delivered via a letter-box.

Key Features

High level of protection

Integrated cushioning bumpers at the box corners provide excellent protection to packed products.

Automatic adjustment to product height

Flap’it! creates the smallest possible parcels, without additional void fill material.

Up to 9 packages/minute

5x faster than manual packing – up to 9 packages/minute (vs 1 to 2 packages).

Easy to use automated packing

Only short training via an e-learning module required which means quick onboarding of new employees.

Our Solution

Simple to install, easy to use

The packaging of choice for small flat products

Flap’it! is an outstanding option for packing single or multiple small products (max. 325 x 250 mm). It protects products with low-to-medium fragility, without the need for additional cushioning, wrapping or void filling. The machine is easy to integrate into any typical pick-then-pack process.

Get in touch with our automation experts

Whether just beginning your automation journey or adding new capabilities to a brownfield site, Ranpak’s team is ready to identify the ideal solutions for you. Get in touch now to start a conversation that will lead to improved productivity, material efficiency, and unrivaled ROI.

Let’s start the conversation

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Specifications

TECHNICAL DATA

Packaging process: automatic
Capacity: up to 9 packs/min
Package sizes: from 9.5″ x 8″ x 0.2″ to 12.75″ x 10″ x 3″
Operator interface: color touch screen
Hot melt applicator: Robatech/Nordson
Remote access module: Ewon
Standard color: Black RAL 9004
Air supply: 6 bars
Electrical supply: 400 VAC, 25A

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Increase your productivity

Integrated packaging enables a five-fold increase in operator throughput. Operators simply insert products – the machine automates all other steps in the packaging process to create a perfect cardboard mailer everytime.

Protect your products, and cut shipping costs

Shock-absorbing bumpers at the edges of the parcel provide superb corner protection. The height of the parcel is automatically adapted to the height of the products, and reduced average parcel size allows lower shipping rates.

Operate it easily

Onboarding is easy and fast thanks to intuitive operation and our e-learning module. And integrated safety light curtains make operations both simple and safe.